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LDMC-150A Vacuum High Pressure Gas Nitriding Furnace Used for Tool Steel Die Steel with low temperature
Ion plasma nitriding furnace as a chemical heat treatment method to strengthen metal surface, is widely used in cast iron, carbon steel, alloy steel, stainless steel and titanium alloy.
Ion nitriding and ion nitrocarburizing (soft nitriding) plasma chemical heat treatment
| Name |
Specification introduce | Quantity |
| vacuum chamber |
Effective size:φ1400*1600mmH | 1 |
| Vacuum pump |
2X-15 | 2 |
| Electric vacuum butterfly valve |
Ningbo Instrument & Valve Factory GID-50 | 2 |
| Vacuum Electromagneticvalve |
Ningbo Instrument & Valve Factory DDC-JQ50 |
2 |
| Mass flow controller | Beijing Qixinghuachuang Company D07 | 1 |
| Thin Film Absolute Vacuum Gauge | Chengdu Zhenghua ZJ-1C | 1 |
| pressure regulator | Japanese companySHIMADEN SR3 |
1 |
| Temperature regulator | Japanese company SRS13 | 1 |
| Rectifier transformer | Wuhan Power Supply Factory "Nauka". (120KVA, oil) | 1 |
| PLC (programmable logic controller) |
Japanese companyMitsubishi SeriesFX | 1 |
| industrial computer | Color touch screen 15" | 1 |
| Control cabinet | Power supply 160KW | 1 |
| Option 1 : Liquid ammonia |
8 hours per shift | Consumption by price in China | Total |
| Electricity | ≥520kwh/8h | 0.65RMB/kwh | 338RMB |
| Liquid ammonia | ≥4Kg/8h | 11RMB/kgs | 44RMB |
| Notes: Electricity and gas consumption per shift for workpiece processing is approx. 382RMB (time for one shift is 8 hours). |
|||
| Option 2:: nitrogen + hydrogen |
8 hours per shift | Consumption by price in China | Total |
| Electricity |
≥520kwh/8h | 0.65RMB/kwh | 338RMB |
| Nitrogen + hydrogen N:H N:H(1:3-1:9) |
~1/10 bottle N/8h | 1.25RMB/1h | 10RMB |
| ~1/4 bottle H/8h | 20.75RMB/h | 166RMB | |
| Notes: Electricity and gas consumption per shift for work-piece processing is approx. 514.0RMB (time for one shift is 8 hours). |
|||
LDMC-150A Industry Vacuum plasma gas Ion nitriding furnace export to Russia with training and installation
Nitriding furnace introduce:
Glow ionic nitriding furnace includes ionic triding and lon-carbonitriding .glow ionic nitriding furnace can significantly enhances the surface hardness of steel parts,resistance to damage,fatigue and corrosion;because it has the advantages for energy saving, save gas, high efficiency, good quality, no pollution, etc. It has been applied widely in power, machine tools, petrochemical machinery, textile machinery, mold and other industries.
LDMC-150 Industrial vertical vacuum nitriding plasma furnace parameters:
| Name | Description |
| LDMC-150A | Ion Plasma Nitriding Furnace |
| Vacuum furnace body | Φ1400×1600mm |
| Output voltage | 0-900V Continuous adjustable |
| Maximum output average current | 150A |
| Peak pulse current | 300A |
| Pulse frequency | 1000Hz |
| Working temperature | <=650ºC |
| The rated load | 2000kgs |
| Limited vacuum | ≤6.67Pa |
| Rising rate | ≤0.13Pa/min |
| Pumping to 20Pa cost time | ≤30min |
| Arcing time | ≤15μs |
| Control temperature precision | ±1ºC |
| Control pressure precision | ±1Pa |
| The technological process | Automatic control |
| Name | Specification introduce | Qty |
| Vacuum furnace body: | Chamber size:φ1400×1600mmH | 1 |
| Vacuum pump | 2X-15 | 1 |
| Electric vacuum butterfly valve | China GID-50 | 1 |
| Vacuum solenoid valve | China DDC-JQ50 | 1 |
| Mass flow controller | China D07 | 3 |
| Film type absolute pressure vacuum gauge | China ZJ-1C | 1 |
| Pressure control | Japan SR3 | 1 |
| Temperature control | Japan SRS13 | 1 |
| Rectifier transformer | China (36KVA oil-immersed) | 1 |
| PLC(Programmable controller) | Mitsubishi FX series from Japan | 1 |
| Industrial PC | 15" color touch-able display | 1 |
Nitriding furnace Images:
Oversea installation and training service for customers:
1. what is the different about Nitriding furnace and Vaccum furnace?
Ion nitriding, also known as glow nitriding, is carried out using the principle of glow discharge. Ion nitriding is to use the metal workpiece as the cathode furnace body as the anode in a low-vacuum furnace filled with nitrogen gas. After being energized, the nitrogen and hydrogen atoms in the medium are ionized under the high-voltage DC electric field, forming a plasma region between the cathodes. to adsorption and diffusion, nitrogen penetrates into the surface of the workpiece.
Under the action of a strong electric field in the plasma area, the positive ions of nitrogen and hydrogen bombard the surface of the workpiece at a high speed. The high kinetic energy of ions is converted into thermal energy, heating the surface of the workpiece to the required temperature. Due to the bombardment of ions, atomic sputtering is generated on the surface of the workpiece, which is purified. At the same time, due to adsorption and diffusion, nitrogen penetrates into the surface of the
workpiece.
The gas nitridingsystem workpiece is placed in the furnace, and the NH3 gas is directly injected into the nitride furnace at 500 to 550ºC, which is maintained for 20 to 100 hours, so that NH3 gas is decomposed into atomic (N) gas and (H) gas for nitriding. The main purpose is to produce a wear-resistant and corrosion-resistant compound layer on the surface of the steel.
2. Precautions for ion nitriding
The cleaning workpiece is nitridized with gas, but it is best to dry or cool and then put it into the furnace to save arcing time. The workpiece should be evenly loaded into the furnace. The interval between the workpiece and the cathode and anode must be more than 30mm, so as to avoid the excessive current density between the two poles and the local temperature of the workpiece being too high. Do a good job of anti-seepage. Any hole less than 2mm must be shielded, and the sample must be placed in a position that can be consistent with the temperature of the workpiece.
3.what kind of work piece can be use with Nitriding furnace ?
4Cr5MoSiV1(H13),3Cr3Mo3W2V,5Cr4W5Mo2V ,20 steel,40 steel,20Cr,20CrMnTi,40Cr/38CrMoAl,42CrMo, 50CrV,,1Cr18Ni9Ti,40 steel,alloy structural steel, bearing steel, spring steel, die steel, tool steel and other materials.
4. what's the max temperature nitriding furnace working for ?
Normal steel working temperature around 520-550 degree,if the Titanium alloy heating temperature must be around 750-800 degrees,this is customized type,you can inquire our sales technical manage.
5. what the work piece layer after nitriding heat treatment?
It according to the work piece features
Samy Heat Treatment Equipment
specializes in the production of ion nitriding, ion nitrocarburizing, and gas nitriding furnaces, as well as the development and application of multiple co-infiltration processes and special process equipment. our company has been committed to the development and research of ion nitriding equipment and technology. we are independently developed the first generation of ion nitriding equipment in China. After more than 30 years of continuous progress, it has developed into the current LDMC series computer-controlled ion ammonia permeation device.
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