Customized Horizontal Ion Nitriding Furnace Process of Titanium Alloy Materials

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Customization: Available
Certification: CE, ISO
Place Style: Vertical
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Number of Employees
11
Year of Establishment
2013-10-24
  • Customized Horizontal Ion Nitriding Furnace Process of Titanium Alloy Materials
  • Customized Horizontal Ion Nitriding Furnace Process of Titanium Alloy Materials
  • Customized Horizontal Ion Nitriding Furnace Process of Titanium Alloy Materials
  • Customized Horizontal Ion Nitriding Furnace Process of Titanium Alloy Materials
  • Customized Horizontal Ion Nitriding Furnace Process of Titanium Alloy Materials
  • Customized Horizontal Ion Nitriding Furnace Process of Titanium Alloy Materials
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  • Overview
  • Product Description
  • Product Parameters
  • Detailed Photos
  • Contact us
  • Company Profile
  • After Sales Service
  • Payment Method
  • FAQ
Overview

Basic Info.

Model NO.
LDMC-200AZ
Range of Applications
Industrial
Type
Heat Treatment Furnace
Usage
Steel Molding
Fuel
Gas
Model
Ldmc-200A Industrial High Temperature Furnace
Working Chamber
1600X2000mm
Max Working Temperature
650 Degree
Common Working Temp
500+-50 Degree
Ultimate Vacuum
Less Than 6.7PA/30min
Pressure Rising Rate
0.13PA/Min
Maximum Average Output Current
200A
Maximum Peak Output Current
400A
Max Loading Weight
4000kgs
Output Supply
200kw
Control Method
Fixed Frequency Width
MOQ
1
Oversea Service
Yes
Transport Package
Wooden Package
Specification
3000x3100x2400mm
Trademark
Samy
Origin
Hunan
HS Code
8514109000
Production Capacity
500

Packaging & Delivery

Package Size
225.00cm * 115.00cm * 125.00cm
Package Gross Weight
4650.000kg

Product Description

Embrace the future of precision engineering with our Customized Horizontal Ion Nitriding Furnace. Tailored for the enhanced treatment of titanium alloy materials, this furnace stands at the forefront of innovation, offering unparalleled performance and reliability.

Discover the cutting-edge technology of the LDMC-200A Pulse Vacuum Ion-Plasma Nitriding Furnace. Specifically designed for the heat treatment of 42CrMo steel, this furnace guarantees superior strength and durability, providing exceptional results for all your industrial needs.

https://samycs.en.made-in-china.com/contact-info.html

Customized Horizontal Ion Nitriding Furnace Process of Titanium Alloy MaterialsCustomized Horizontal Ion Nitriding Furnace Process of Titanium Alloy Materials
 

Product Description

Nitriding Furnace Introduction:

Our Ion Nitriding Furnace is the epitome of advanced surface heat treatment, meticulously designed for diverse steel and alloy materials. Utilizing cutting-edge Pulse Power DC Glow Ion Nitriding Technology, this furnace performs a chemical heat treatment process, intricately infusing nitrogen into steel part surfaces, resulting in a robust nitrogen-hardened layer.

Customized Horizontal Ion Nitriding Furnace Process of Titanium Alloy MaterialsCustomized Horizontal Ion Nitriding Furnace Process of Titanium Alloy Materials

Nitriding Furnace Features:

Discover the standout features of our state-of-the-art Pulse Power Glow Ion Nitriding Furnace system, designed to redefine efficiency and precision:
1. Boasting a "bell-type" vacuum furnace design ensures unparalleled flexibility and convenience in operation, while maintaining exceptional temperature uniformity.
2. The robust vacuum furnace features a water-cooled double-wall structure, with an expanded bell jar size exceeding standard models, promoting environmental protection and substantial energy savings.
3. Equipped with an innovative double-layer stainless steel heat shield, the furnace guarantees enhanced temperature uniformity, optimizing the integrity of the nitriding layer in terms of depth, hardness, and structure.
4. Our cutting-edge multi-channel water cooling control system significantly elevates the temperature uniformity within the furnace, setting new standards in heat treatment precision.
5. The seamlessly integrated cathode and temperature measuring device offers real-time temperature accuracy, enhancing measurement precision and ensuring comprehensive protection for the furnace body.
6. Our use of premium fused cast mica delivers unparalleled anti-static strength, ensuring superior support and insulation for the cathode disc.
7. Durable stainless steel corrugated suction connection hoses resist aging, minimizing risks of air leakage and operational disruptions.
8. The thoughtfully designed observation window allows continuous monitoring of the furnace's operational conditions, enhancing user control and oversight.


Customized Horizontal Ion Nitriding Furnace Process of Titanium Alloy MaterialsCustomized Horizontal Ion Nitriding Furnace Process of Titanium Alloy Materials

Characteristics:
Significant enhancement of surface hardness;
Remarkable improvement in wear and tear resistance;
Substantial boost to stress resistance;
Reduction in friction;
Moderate corrosion resistance improvement.

Depth:
Achievable depth ranges from 0.10 to 0.5 mm, offering tailored solutions for precise applications.

Appearance:
Thanks to gaseous nitriding, the treated products boast a pristine, neat finish, rendered in an elegant shade of opaque light grey.

Steels Affected by Gaseous Nitriding:
Nitriding steels;
Tool steels;
Carbon steels;
Tempering steels;
Cast steels
Customized Horizontal Ion Nitriding Furnace Process of Titanium Alloy MaterialsCustomized Horizontal Ion Nitriding Furnace Process of Titanium Alloy Materials

 

Product Parameters

LDMC-200 Pit type Vacuum nitriding furnace Main parameters : Unveiling the cutting-edge specifications of our LDMC-200 Pit type Vacuum Nitriding Furnace, meticulously engineered to redefine precision in nitriding processes. This state-of-the-art furnace is tailored to deliver exceptional performance, ensuring optimal results in the treatment of titanium alloy materials. Discover the robust capabilities and advanced technology infused into each component, setting new benchmarks in the industry.

Output voltage 0-900V continuously adjustable
Maximum output average current 200A
Pulse peak current 400A
Pulse frequency 1000Hz
Furnace working volume φ1600×2000mm
Working temperature <=650ºC
Rated load 4000KG
Ultimate vacuum degree ≤6.7Pa
Pressure rise rate ≤0.13Pa/min
Vacuum to 20Pa time ≤30min
Arc extinguishing time ≤15μs
Temperature control accuracy  ±1°C
Pressure control accuracy  ±1Pa
Process Automatic control
Output supply 200KW
Common working temp 500±50ºC

Customized Horizontal Ion Nitriding Furnace Process of Titanium Alloy MaterialsCustomized Horizontal Ion Nitriding Furnace Process of Titanium Alloy MaterialsCustomized Horizontal Ion Nitriding Furnace Process of Titanium Alloy MaterialsCustomized Horizontal Ion Nitriding Furnace Process of Titanium Alloy MaterialsCustomized Horizontal Ion Nitriding Furnace Process of Titanium Alloy Materials

Detailed Photos

LDMC-200A Pulse Vacuum Ion-Plasma Nitriding Furnace Heat Treatment Furnace for 42CrMo Steel: Discover the pinnacle of heat treatment technology with our LDMC-200A. Designed specifically for 42CrMo steel, this state-of-the-art furnace employs advanced pulse vacuum ion-plasma nitriding techniques to ensure unparalleled durability and performance. Experience the perfect blend of innovation and engineering excellence, crafted to meet the rigorous demands of modern steel processing.

Customized Horizontal Ion Nitriding Furnace Process of Titanium Alloy Materials



Customized Horizontal Ion Nitriding Furnace Process of Titanium Alloy MaterialsCustomized Horizontal Ion Nitriding Furnace Process of Titanium Alloy MaterialsCustomized Horizontal Ion Nitriding Furnace Process of Titanium Alloy MaterialsCustomized Horizontal Ion Nitriding Furnace Process of Titanium Alloy MaterialsCustomized Horizontal Ion Nitriding Furnace Process of Titanium Alloy MaterialsCustomized Horizontal Ion Nitriding Furnace Process of Titanium Alloy MaterialsCustomized Horizontal Ion Nitriding Furnace Process of Titanium Alloy MaterialsCustomized Horizontal Ion Nitriding Furnace Process of Titanium Alloy Materials

Contact us

For any inquiries or support needs, please do not hesitate to reach out to us. We are here to assist you at any time!
Our dedicated sales team is available around the clock, 24/7, to provide you with exceptional support and service.
Visit our contact page for more details: https://samycs.en.made-in-china.com/contact-info.html
Customized Horizontal Ion Nitriding Furnace Process of Titanium Alloy Materials

Company Profile

Our Company

Samy Heat Treatment Equipment Co., Ltd. Samy Heat Treatment Equipment Co., Ltd. is a forward-thinking scientific research and production enterprise, emerging dynamically from the evolution of Wuhan Institute of Ion Chemical Heat Treatment. We boast an impressive team of over 10 distinguished professional and technical experts. Our facilities include advanced research rooms and specialized heat treatment workshops dedicated to the innovation in application processes, equipment development, and comprehensive ion chemical heat treatment solutions. With robust research capabilities and unparalleled production strength, Samy stands as a leading name recognized nationwide for its excellence.

Samy Instrument Can Produce All kinds of Ion nitriding furnaces with standard models such as:LDMC-30A, LDMC-50A, LDMC-75A, LDMC-100A, LDMC-150A, and LDMC-200A
We also offer customization of chamber sizes to meet specific customer requirements, including dimensions like: 2000*2000mm, 2000*4000mm, 2200*2800mm, and more.

Customized Horizontal Ion Nitriding Furnace Process of Titanium Alloy Materials
Why Choose Samy?
1. Since our inception in 2010, we have accumulated a decade ofexperience along with prestigious certifications such as CE, ISO12836, ANSI/ADA standard No. 132, and VDI 2634, demonstrating our commitment to quality.
2. Our offerings combine unparalleled quality with competitively affordable prices.
3.
We provide comprehensive working videos for clarity and assurance.
4. Our professional team excels from production through to sales, with a dedicated 24-hour online sales support.
5. We enjoy a stellar reputation globally, trusted and endorsed by our worldwide clientele.
6. We have established a network of distributors across various countries.
7. Guaranteed fast delivery within 7 days, with products always in stock to meet your immediate needs.

After Sales Service

Warranty
We assure you of complete peace of mind with our warranty services. For the first 12 months under standard usage and upkeep, any malfunctioning component of the machine will be replaced free of charge. Beyond this period, spare parts can be availed at their cost price. Rest assured, our dedicated technical support and services will accompany you throughout the entire lifespan of your equipment.

Technical Support
1. Our committed team is available round-the-clock, offering seamless technical support through phone, email, WhatsApp, WeChat, or Skype, ensuring uninterrupted operation of your systems.
2. To facilitate easy and efficient operation, we provide a user-friendly English version manual and an informative operation video.
3. Each machine undergoes precise adjustment before dispatch, ensuring it's ready for immediate use upon arrival at your site.
4. We offer complimentary training advice at our facility, along with free expert suggestions, consultations, and enduring technical support and services to maximize your machine's performance.

Payment Method

Customized Horizontal Ion Nitriding Furnace Process of Titanium Alloy Materials

FAQ

1. what is the different about Nitriding furnace and Vaccum furnace?
Ion nitriding, also known as glow nitriding, is carried out using the principle of glow discharge. Ion nitriding is to use the metal workpiece as the cathode furnace body as the anode in a low-vacuum furnace filled with nitrogen gas. After being energized, the nitrogen and hydrogen atoms in the medium are ionized under the high-voltage DC electric field, forming a plasma region between the cathodes. to adsorption and diffusion, nitrogen penetrates into the surface of the workpiece.

2. Precautions for ion nitriding
The cleaning workpiece is nitridized with gas, but it is best to dry or cool and then put it into the furnace to save arcing time. The workpiece should be evenly loaded into the furnace. The interval between the workpiece and the cathode and anode must be more than 30mm, so as to avoid the excessive current density between the two poles and the local temperature of the workpiece being too high. Do a good job of anti-seepage. Any hole less than 2mm must be shielded, and the sample must be placed in a position that can be consistent with the temperature of the workpiece.

3.what kind of work piece can be use with Nitriding furnace ?
4Cr5MoSiV1(H13),3Cr3Mo3W2V,5Cr4W5Mo2V ,20 steel,40 steel,20Cr,20CrMnTi,40Cr/38CrMoAl,42CrMo, 50CrV,,1Cr18Ni9Ti,40 steel,alloy structural steel, bearing steel, spring steel, die steel, tool steel and other materials.

4. what's the max temperature nitriding furnace working for ?
Normal steel working temperature around 520-550 degree,if the Titanium alloy heating temperature must be around 750-800 degrees,this is customized type,you can inquire our sales technical manage.

5. what the work piece layer after nitriding heat treatment?
It according to the work piece features

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