Advanced Samy Ldmc-50A Electric Plasma Nitriding Furnace System

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Certification: CE, ISO
Place Style: Vertical
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Year of Establishment
2013-10-24
Address
1st Floor Building 206, Tianding Street, Yuelu District, Changsha, Hunan, China
  • Advanced Samy Ldmc-50A Electric Plasma Nitriding Furnace System
  • Advanced Samy Ldmc-50A Electric Plasma Nitriding Furnace System
  • Advanced Samy Ldmc-50A Electric Plasma Nitriding Furnace System
  • Advanced Samy Ldmc-50A Electric Plasma Nitriding Furnace System
  • Advanced Samy Ldmc-50A Electric Plasma Nitriding Furnace System
  • Advanced Samy Ldmc-50A Electric Plasma Nitriding Furnace System
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  • Overview
  • Product Description
  • Product Parameters
  • Detailed Photos
  • Company Profile
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
Ldmc-50A Plasma Nitriding Furnace
Range of Applications
Industrial
Type
Nitriding Furnace
Usage
Steel Molding
Fuel
Gas
Model
Ldmc-50A Plasma Nitriding Furnace Heating
Working Chamber
700X900mm
Max Working Temperature
650 Degree
Common Working Temp
500+-50 Degree
Ultimate Vacuum
Less Than 6.7PA/30min
Pressure Rising Rate
0.13PA/Min
Maximum Average Output Current
50A
Maximum Peak Output Current
100A
Max Loading Weight
500kgs
Output Supply
50kw
Control Method
Fixed Frequency Width
Transport Package
Wooden Package
Specification
1450x2700x1950mm
Trademark
Samy
Origin
Hunan
HS Code
8514109000
Production Capacity
500

Packaging & Delivery

Package Size
185.00cm * 211.00cm * 171.00cm
Package Gross Weight
4350.000kg

Product Description


Introducing the Samy Ldmc-50A Industry Electric Ion Plasma Nitriding Furnace, a cutting-edge innovation featuring a spacious 700X900mm cavity-perfectly engineered for the needs of alloy steels and tool steels! Experience unparalleled precision and efficiency with this state-of-the-art system designed to elevate your industrial operations.

https://samycs.en.made-in-china.com/contact-info.html


Advanced Samy Ldmc-50A Electric Plasma Nitriding Furnace SystemAdvanced Samy Ldmc-50A Electric Plasma Nitriding Furnace System

Product Description

Nitriding Furnace Introduction:

Our Glow Ionic Nitriding Furnace is a marvel of modern engineering, seamlessly combining ionic nitriding and ion-carbonitriding capabilities. This innovative system significantly enhances the surface hardness of steel components, boosting resistance to wear, fatigue, and corrosion. Its impressive features include energy efficiency, reduced gas consumption, high operational efficiency, superior quality outcomes, and an environmentally friendly process. This advanced technology finds widespread application across various sectors, including power generation, machine tool manufacturing, petrochemical machinery, textile machinery, and mold industries.

Advanced Samy Ldmc-50A Electric Plasma Nitriding Furnace System
Features of the Nitriding Furnace:
The standout features of the pulse power glow ion nitriding furnace system are as follows:
1. The vacuum furnace boasts a 'bell-type' design, ensuring effortless operation and exceptional temperature uniformity.
2. It features a water-cooled double-wall structure, with an enlarged bell jar compared to standard models, promoting energy savings and eco-friendliness.
3. Equipped with a double-layer stainless steel heat shield, the furnace ensures consistent temperature distribution, enhancing the nitriding layer's depth, hardness, and structural integrity.
4. Utilizing a multi-channel water cooling control system, the furnace achieves unparalleled temperature uniformity within its chamber.
5. The integrated cathode and temperature measuring device provide accurate real-time temperature readings, safeguarding the furnace with precision.
6. Featuring high-quality fused cast mica, it offers superior anti-static strength for the cathode disc's supporting insulation.
7. The stainless steel corrugated suction connection hose is designed for longevity, minimizing issues like aging and air leakage.
8. An observation window allows for continuous monitoring of the furnace's working conditions in real-time.


Advanced Samy Ldmc-50A Electric Plasma Nitriding Furnace System
Distinguished Characteristics:
Enhanced surface hardness for superior durability.
Significant improvement in wear and tear resistance.
Remarkable enhancement in stress resistance.
Reduced friction for smoother operation.
Moderate yet reliable corrosion resistance.

Layer Depth Capabilities:
Achieves depths ranging from 0.10 to 0.5 mm for versatile applications.

Aesthetic Appearance:
The product emerges with a tidy, opaque light grey hue due to the gaseous nitriding process.

Applicable Steels for Gaseous Nitriding:
Designed for nitriding steels;
Ideal for tool-grade steels;
Compatible with carbon steels;
Suited for tempering steels;
Effective for cast-steels.

Advanced Samy Ldmc-50A Electric Plasma Nitriding Furnace SystemAdvanced Samy Ldmc-50A Electric Plasma Nitriding Furnace SystemAdvanced Samy Ldmc-50A Electric Plasma Nitriding Furnace SystemAdvanced Samy Ldmc-50A Electric Plasma Nitriding Furnace System

 

Product Parameters

LDMC-50A Industrial Vertical Vacuum Nitriding Plasma Furnace

Main Parameters:
 
Name Description
LDMC-50A Ion Plasma Nitriding Furnace
Vacuum furnace body Φ800×1000mm
Output voltage 0-900V Continuous adjustable
Maximum output average current 50A
Peak pulse current 100A
Pulse frequency 1000Hz
Working temperature <=650ºC
The rated load 500kgs
Limited vacuum ≤6.67Pa
Rising rate ≤0.13Pa/min
Pumping to 20Pa cost time ≤30min
Arcing time   ≤15μs
Control temperature precision ±1ºC
Control pressure precision ±1Pa
The technological process Automatic control
Name Specification introduce Qty
Vacuum furnace body: Chamber size:φ800×1000mmH 1
Vacuum pump 2X-15 1
Electric vacuum butterfly valve China GID-50 1
Vacuum solenoid valve China DDC-JQ50 1
Mass flow controller China D07 3
Film type absolute pressure vacuum gauge China ZJ-1C 1
Pressure control Japan SR3 1
Temperature control Japan SRS13 1
Rectifier transformer China (36KVA oil-immersed) 1
PLC(Programmable controller) Mitsubishi FX series from Japan 1
Industrial PC 15" color touch-able display 1

Advanced Samy Ldmc-50A Electric Plasma Nitriding Furnace SystemAdvanced Samy Ldmc-50A Electric Plasma Nitriding Furnace System

Detailed Photos

Advanced Samy Ldmc-50A Electric Plasma Nitriding Furnace SystemAdvanced Samy Ldmc-50A Electric Plasma Nitriding Furnace SystemAdvanced Samy Ldmc-50A Electric Plasma Nitriding Furnace SystemAdvanced Samy Ldmc-50A Electric Plasma Nitriding Furnace SystemAdvanced Samy Ldmc-50A Electric Plasma Nitriding Furnace SystemAdvanced Samy Ldmc-50A Electric Plasma Nitriding Furnace SystemAdvanced Samy Ldmc-50A Electric Plasma Nitriding Furnace SystemAdvanced Samy Ldmc-50A Electric Plasma Nitriding Furnace SystemAdvanced Samy Ldmc-50A Electric Plasma Nitriding Furnace System

Formalizing Collaboration: Confirm Order and Contract Signing with Our Esteemed Customer in the Exclusive Meeting Room:
Advanced Samy Ldmc-50A Electric Plasma Nitriding Furnace SystemAdvanced Samy Ldmc-50A Electric Plasma Nitriding Furnace System

Company Profile

 
Our Company
Samy Heat Treatment Equipment Co., Ltd. is a pioneering scientific research and production enterprise, born from the innovative transformation of the research and operational frameworks of the prestigious Wuhan Institute of Ion Chemical Heat Treatment. With a dedicated team of over 10 highly skilled professionals, we boast specialized research rooms and state-of-the-art heat treatment workshops tailored for application process development, process equipment creation, ion chemical heat treatment procedures, experimental processes, rigorous physical and chemical inspections, and comprehensive information material management. Our exceptional scientific research, robust development, and unmatched production capabilities have earned us nationwide acclaim as a leading and reputable brand.

Samy Instrument is fully equipped to produce an extensive range of ion nitriding furnaces, including our standard models:LDMC-30A, LDMC-50A, LDMC-75A, LDMC-100A, LDMC-150A, and LDMC-200A.
We also offer bespoke customization of chamber sizes to perfectly fit our customers' specific needs, such as: 2000*2000mm, 2000*4000mm, 2200*2800mm, etc.

Advanced Samy Ldmc-50A Electric Plasma Nitriding Furnace SystemAdvanced Samy Ldmc-50A Electric Plasma Nitriding Furnace System
Why Choose Samy?
1. Established in 2010, our company boasts a decade of rich experience, backed by prestigious certifications including CE, ISO12836, ANSI/ADA standard No. 132, and VDI 2634.
2. We pride ourselves on offering products of impeccable quality coupled with highly competitive pricing.
3.
We provide comprehensive working videos for your reference.
4. Our professional team excels from production to sale, with a dedicated sales team available 24/7 online to assist you.
5. We enjoy a stellar reputation among our global clientele.
6. With distributors strategically located in several countries, we ensure seamless service and support.
7. Benefit from our swift delivery service, ensuring products reach you within 7 days, with a constant inventory ready to meet your demands.
Advanced Samy Ldmc-50A Electric Plasma Nitriding Furnace System

After Sales Service

Warranty
Enjoy peace of mind with our comprehensive warranty plan! Within the first 12 months of standard use and maintenance, should any issues arise with your machine, we will provide spare parts at no additional cost. Beyond this period, you can continue to obtain spare parts at a competitive cost price. Plus, our unwavering technical support and service are at your disposal for the entire lifetime of your product.

Technical Support
1. We offer round-the-clock, 24/7 technical support available via phone, email, WhatsApp, WeChat, or Skype, ensuring you have access to expert assistance whenever you need it.
2. Our user-friendly English manual and operation video provide clear instructions and guidance, making it easy for you to operate your equipment with confidence.
3. Before dispatch, each machine undergoes meticulous adjustments to ensure it is in perfect working condition, allowing you to start using it right away, hassle-free.
4. Benefit from free training advice at our factory, along with ongoing suggestions and consultations. Our dedicated technical support and service team is committed to supporting you every step of the way.

Advanced Samy Ldmc-50A Electric Plasma Nitriding Furnace System

FAQ

1. what is the different about Nitriding furnace and Vaccum furnace?
Ion nitriding, also known as glow nitriding, is carried out using the principle of glow discharge. Ion nitriding is to use the metal workpiece as the cathode furnace body as the anode in a low-vacuum furnace filled with nitrogen gas. After being energized, the nitrogen and hydrogen atoms in the medium are ionized under the high-voltage DC electric field, forming a plasma region between the cathodes. to adsorption and diffusion, nitrogen penetrates into the surface of the workpiece.

2. Precautions for ion nitriding
The cleaning workpiece is nitridized with gas, but it is best to dry or cool and then put it into the furnace to save arcing time. The workpiece should be evenly loaded into the furnace. The interval between the workpiece and the cathode and anode must be more than 30mm, so as to avoid the excessive current density between the two poles and the local temperature of the workpiece being too high. Do a good job of anti-seepage. Any hole less than 2mm must be shielded, and the sample must be placed in a position that can be consistent with the temperature of the workpiece.

3.what kind of work piece can be use with Nitriding furnace ?
4Cr5MoSiV1(H13),3Cr3Mo3W2V,5Cr4W5Mo2V ,20 steel,40 steel,20Cr,20CrMnTi,40Cr/38CrMoAl,42CrMo, 50CrV,,1Cr18Ni9Ti,40 steel,alloy structural steel, bearing steel, spring steel, die steel, tool steel and other materials.

4. what's the max temperature nitriding furnace working for ?
Normal steel working temperature around 520-550 degree,if the Titanium alloy heating temperature must be around 750-800 degrees,this is customized type,you can inquire our sales technical manage.

5. what the work piece layer after nitriding heat treatment?
It according to the work piece features

Samy Ldmc-50A Industry Electric Ion Plasma Nitriding Furnace with 700X900mm Cavity for Alloy Steels and Tool Steels
Samy Ldmc-50A Industry Electric Ion Plasma Nitriding Furnace with 700X900mm Cavity for Alloy Steels and Tool Steels
Samy Ldmc-50A Industry Electric Ion Plasma Nitriding Furnace with 700X900mm Cavity for Alloy Steels and Tool Steels

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